Resin Willow Chair

Description

The resin wicker chair is mainly made of high-quality resin material, which is strong and durable and has
excellent waterproof, UV and fade resistance, which can maintain its appearance and quality in various
climate conditions. The resin material has excellent weather resistance and can resist rain, direct sunlight
and temperature changes, avoiding cracking, fading or corrosion due to long-term outdoor exposure.
Therefore, this material is very suitable for outdoor environments such as gardens, terraces, balconies, etc.,
ensuring that the chair remains beautiful and practical for a long time, providing users with lasting comfort
experience.

Heating the resin pellets or powder to a certain temperature is one of the key steps in the production
process of resin wicker chairs. During the heating process, the resin’s molecular structure changes,
becoming softer and more plastic, allowing the resin material to flow easily into the details of the mould.

By controlling the heating temperature and time, it is possible to ensure that the viscosity of the resin material
after softening is moderate, thereby achieving the best fluidity and moulding effect. At this point, the resin
becomes fluid enough to accurately fill every corner of the mould, ensuring that the shape, size and details
of the product meet the design requirements. At the same time, the appropriate heating temperature can
also prevent excessive melting or deterioration of the material, maintaining the strength and stability of the
resin. After this stage of processing, the resin material can enter the next cooling and curing process, and
finally be formed into a sturdy, durable and standard-compliant chair.

The softened resin material is injected into a carefully designed chair mold, which is usually done by an
injection moulding machine. During the injection molding process, the softened resin is injected into the
various cavities of the mold at high pressure to ensure that the material fills every detail of the mold. The
design of the mold is crucial, as it not only determines the appearance of the chair, but also ensures the
precise size and structural stability of the product.

Usually, the mould is made using high-precision CNC equipment to ensure that each part fits perfectly and
avoids defects or deviations. The inner wall of the mould may also be specially treated to improve surface
smoothness and reduce friction between the resin and the mould, thereby ensuring that the finished product
has a flawless surface.

After the resin material is injected, the mold needs to be cooled for a period to allow the resin to solidify and
return to its solid state. The speed and temperature control of cooling are crucial to the final quality of the chair,
as uneven cooling may cause deformation or internal stress in the product, which will affect the strength and
stability of the chair. Once the resin is completely cooled and solidified, the chair will be easily removed from
the mold, and the necessary demoulding operations will be performed to ensure that the surface and shape
of the chair are not damaged. After this process is completed, the chair has formed a preliminary structure,
and then it enters the surface treatment and further quality inspection.

The surface treatment of the chair is an important detail step in the production process, which usually includes
polishing, grinding and other treatments. The purpose of this process is to remove any remaining burrs,
impurities or irregular surfaces to ensure that the surface of the chair is smooth and delicate, and feels
comfortable. Workers will use sandpaper or polishing tools of different coarseness and fineness to gradually
eliminate surface defects and make the resin surface reach perfect smoothness during the polishing and
grinding process. Through this fine surface treatment, the edges and details of the chair will be smoother,
avoiding potential injuries or inconveniences caused by sharp corners or irregular surfaces.

This process not only helps to enhance the chair’s texture but also significantly enhances its aesthetics.
The chair’s surface after grinding and polishing is more shiny, looks more high-end and refined, and makes
the product more durable and extends its service life. A smooth surface can also help improve the chair’s
stain resistance, as dirt and stains are less likely to adhere to a smooth resin surface, making cleaning easier.
In addition, this treatment also allows the chair to show a stronger visual effect in an outdoor environment.
The smooth surface can reflect light better in the sun, making the chair look more attractive.

During the production process of some resin wicker chairs, a high-quality protective lacquer is sprayed on
the surface of the chair after the weaving is completed. This coating not only enhances the appearance of
the chair but also provides additional functional protection. The spray-applied protective lacquer is usually
ultraviolet (UV) and anti-oxidant, which can effectively prevent the chair from fading, ageing or becoming
brittle in long-term outdoor exposure. UV radiation is a major challenge for outdoor furniture, because
long-term sun exposure causes the material to gradually lose its original colour and strength, and the
UV-resistant protective layer can effectively slow down this process and extend the service life of the chair.

In addition, the protective paint can also enhance the water resistance and corrosion resistance of the chair,
enabling it to withstand the impact of humid environments and prevent the resin material from deteriorating
or moldy due to rain or moisture. The antioxidant components in the coating help prevent the surface of the
chair from oxidizing and reduce corrosion caused by chemicals or pollutants in the air, thereby maintaining
the beauty and functionality of the chair.

The protective paint coating not only makes the chair look brighter but also improves the durability of the
product, making it more durable in outdoor environments such as gardens and terraces. Whether it is
exposed to direct sunlight, rain erosion or temperature changes, the chair can remain in good condition for
a long time.

During the production process of resin wicker chairs, each chair will undergo a rigorous quality inspection
before packaging. This inspection step is designed to ensure the integrity and quality of the product and
prevent any defective chairs from entering the market. First, the inspectors will carefully check the overall
structure of the chair to see if there are any cracks, damage or other cosmetic defects, and ensure that every
part meets the design standards. In particular, the inspectors will confirm that the wicker weaving is tight and
even, without loose or broken parts, to ensure that the weaving texture is beautiful and smooth.

At the final stage of production, the chairs are carefully packaged to ensure safety during transportation.
First, the chairs are usually wrapped in layers of protective foam paper. The foam paper is soft and cushioning,
which can effectively prevent scratches and collisions during handling or transportation, thereby protecting
the surface of the chair from scratches or minor impacts. In addition, the foam paper can absorb some
vibrations, preventing vibrations during long-distance transportation from affecting the chair structure.
After wrapping, the chairs are packed in specially designed sturdy cardboard or wooden boxes. Partitions
or cushioning materials may also be added to the box to ensure that the chairs will not move due to shaking
inside the box. After packing, each box will be labeled with transportation and storage precautions, including
tips such as “handle with care” and “avoid moisture” to ensure that they are properly handled during
transportation and handling.

With its elegant appearance and comfortable design, this resin wicker chair is very suitable for various wedding
and banquet venues. Its unique wicker shape can add a romantic and natural atmosphere to the wedding
scene, making it an ideal choice for newlyweds and guests. In addition, because the chair is made of
weather-resistant resin material, it has excellent weathering and corrosion resistance, so it performs particularly
well in outdoor activities and is suitable for a variety of outdoor occasions such as lawn weddings and beach
parties. Its stylish and modern appearance is also very suitable for the decoration needs of high-end hotels,
cafes and restaurants. It can not only enhance the overall beauty of the venue, but also provide guests with
a high-quality seating experience. Overall, this chair has become the only choice for wedding companies,
hotels and catering venues with its versatility and superior quality.